Glossary term

Nesting Software

Software that automatically optimizes the placement of parts on sheet materials to minimize waste. Used in laser cutting, plasma cutting, sheet metal fabrication, woodworking, and other flat-material cutting industries.

What is nesting software?

Nesting software automatically calculates the optimal arrangement of parts on sheet material — steel plates, plywood panels, fabric rolls, acrylic sheets, or any flat material — to minimize waste and reduce the number of sheets required.

The process is called nesting because parts are fitted together like puzzle pieces — interlocking and overlapping wherever their geometry allows, without actually overlapping (which would make cuts impossible).

What nesting software does

  1. Accepts part geometry — typically as DXF or SVG files from CAD tools
  2. Accepts sheet parameters — dimensions, quantity available, material type
  3. Runs the optimizer — places parts to maximize utilization
  4. Outputs a cutting layout — as DXF, G-code, PLT, or PDF

Types of nesting

TypeDescriptionWhen to use
True-shape nestingPlaces parts by actual geometryIrregular parts, curves, complex shapes
Rectangular nestingPlaces parts in bounding boxesSimple rectangular parts only
Strip nestingFills strips of fixed widthSimple batch jobs
Linear nesting (1D)Optimizes linear stock cutsPipes, bars, extrusions

Who uses nesting software?

  • Laser cutting shops — fiber, CO₂, diode lasers
  • Plasma cutting services — steel plate fabrication
  • Sheet metal fabricators — mixed-part production runs
  • HVAC manufacturers — duct component cutting
  • CNC woodworking shops — cabinet and furniture panel cutting
  • Composites manufacturers — carbon fibre and fibreglass layup sheets
  • Apparel and textile industry — pattern cutting for fabric and leather

How to choose nesting software in 2026

Key questions to ask:

  • Browser-based or desktop? — Browser-based tools require no installation and work on any OS
  • Free tier available? — Lets you evaluate with real jobs before committing
  • DXF support? — Essential for any CAD-based workflow
  • True-shape or rectangular? — True-shape is always better unless all parts are rectangles
  • Export formats? — Do you need G-code, DXF, PLT, or PDF?
  • Pricing model? — Per-job, monthly subscription, or one-time license?

Lapas is a browser-based nesting software with a free plan, DXF/SVG support, true-shape nesting, and export to DXF, G-code, PLT, and PDF.